My memory of being worried about whether a "tie-wrap gun" [1] would be flagged during x-ray of carry-ons at the airport goes back to the 80's. A tie-wrap gun is used to tighten zip ties. But that company also used followed some practice akin to combing the wires.
Leave plastic out in the sun, exposed to UV radiation: plastic degrades. Sub-zero temps? Plastic snaps. Snip the end, they leaves sharp edges. Zip ties are great for most conditions under which humans can survive. Now, NASA could have special "space zip ties" that are formulated to resist such conditions, but I would imagine they would bear little resemblance to the ones at Harbor Freight that comes in bags of 100 for $3.
For those wondering, they do make zip ties out of PEEK[1] for high temperature ranges. They are rated up to mid 200s C for temperature and cost about $1-3 per tie.
I noticed that all zip ties seem to be made out of thermoplastic polymers (most are nylon). I assume something about the manufacturing of them rules out thermoset polymers? Anyone on HN care to enlighten us?
On top of that softeners in plastics can/will outgas in the low pressure environment and maybe contaminate nearby sensors or cause other unexpected things.
Probably not good for high temperatures or moisture, but I found cloth adhesive tape really handy, and it's gentle to the cables. Here's an example from a random Chinese seller I have absolutely no affilation with. Can be found by searching for "cloth adhesive tape". https://www.ebay.com/itm/143150416486
No; a lot of wires carry the actual power to the effector (e.g. a lam, or a motor, or a relay). WiFi, on top of being vastly more complex, has issues with electromagnetic noise, wave propagation problems, and thus delivery delays. And it needs a processor powerful enough to run all the logic with encryption on top, because you don't want strangers to talk to your devices.
https://upload.wikimedia.org/wikipedia/commons/3/39/MER-2_On...