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Why Cranes Keep Falling (popularmechanics.com)
63 points by mhb on March 3, 2016 | hide | past | favorite | 25 comments



This is one of those "Wow that certainly feels like an exotic way to die; clearly, cranes must be more dangerous than cars in St. Louis." sort of situations.

Spoiler alert: they're not. Cranes are industrial equipment. They're getting progressively safer over time, due primarily to the general progress of technology and decreasing reliance on the most error prone component in the crane.

The most common crane-related fatality is not "crane falls over, killing operator and/or people on the ground." It is electrocution when the crane hits a power line. (c.f. OSHA or the Bureau of Labor Statistics.) This is almost invariably a consequence of human error and failure to follow well-understood safety procedures rather than "oh noes the software is so complicated these days."


Another recent tragic crane-related fatality: http://www.nltimes.nl/2016/02/23/at-least-two-killed-after-p...

Crane operater tries to drive a crane across a railroad crossing, underestimates the time it takes, passenger train slams into it killing the train driver and injuring a number of others.

(link text says two killed but it's wrong)


I assume the same rules exist as in the UK, where slow vehicles must telephone the railway signaller before using a crossing.

So this is just another version of not following the rules.


Considering the work they do in the places they operate, I'm kind of amazed they manage to kill only 90 people a year. While it certainly is a tragedy, the politicians kind of make it sound like the companies are being purely and unnecessarily penny-pinchy to not have the cranes taken down when things get rough, yet in the same article the author points out that is sometimes a multi day/week process. That doesn't affect just the construction company, it's also a ton of lost productivity for the workers involved, and disassembling the crane during said conditions could be dangerous itself.

I was a kid growing up in Wisconsin when Big Blue fell, I remember the news coverage vividly and we took a drive down to Milwaukee that weekend to see it. Crazy stuff to think a machine that huge could fail (as a kid anyway).


> Statistics from the United States Dept. of Labor's Bureau of Labor Statistics shows that the United States suffers nearly 90 crane-related deaths per year

In Europe I almost never hear about crane accidents, either they do not happen as often or are underreported. Anyway, seems me being uncomfortable walking past them is not too much paranoic.



From the UK govt.'s Health and Safety Site [1]

Since 2001 there have been 61 accidents involving tower cranes [in the UK]. 9 people have died, and 25 have been seriously injured.

I don't know why they chose that year, perhaps in response to the highly publicised crash in London in 2000 which claimed 3 lives [2]

[1] http://www.hse.gov.uk/construction/safetytopics/cranes.htm

[2] http://www.hse.gov.uk/construction/crane/


In those stats 2 deaths + 5 injuries are from a helicopter crash, i'd guess:

https://en.wikipedia.org/wiki/Vauxhall_helicopter_crash


I don't think I've ever seen mobile/crawler cranes here in Paris. All of them seem to be tower cranes and the structures seem quite stable (I couldn't find death by crane stats with a quick google). These tower cranes I see everywhere are on fixed construction sites... I suppose the use of mobile cranes is more for renovations -- and yes they seem very dangerous in comparison to a fixed-base crane. But still, when one is going to the effort of building/renovating something of such magnitude, why can't a fixed-base crane be used ? If done right it shouldn't be too hard to mount and dismount a modular tower crane -- maybe there's a market for this sort of thing...


>yes they seem very dangerous in comparison to a fixed-base crane.

I think this is a rather baseless assumption. Properly engineered and planned lifting from a mobile crawler crane should be inherently no riskier than that from a fixed crane. Lifts from both fixed-base and crawler cranes are subject to operator error and maintenance-related risks.

My experience is limited to very big cranes on ships (both fixed and crawler) where everything is engineered and planned to (speculating here) a much higher degree. Maybe it's not comparable to the typical (smaller) construction cranes you see in cities.


I believe fixed-based cranes in many countries get inspected and certified to a specific job/load after installation while mobile cranes do not have this requirement.


Yeah I very rarely see crawler cranes here in London. The only times I see them are to disassemble tower cranes. I wonder if this has to do with the size of streets in New York vs London. In New York most streets are wide enough to accommodate a crawler crane while in London big crawler cranes have to be disassembled and brought to the building site in pieces and can't site in the street beside usually.


It may also be due to underground structures. Driving a heavy crane over some of the Victorian piping and the Tube (where it's close to the surface) would cause damage, and there may not be a clear route into some parts of London.


They're not at all uncommon around Victoria. Lots of construction around here.


Large crawler cranes? There are small ones around London, about the same size as truck cranes but very rarely do I see one the size of these ones on New York.


There was at least one notable incident in the Netherlands last year, where a dual crane lift of a bridge section went horribly wrong and everything came crashing down onto the houses nearby. This is in Dutch, but there's video of the incident: http://nos.nl/artikel/2050161-kranen-met-brugdeel-vallen-op-...

Fortunately, there were no fatalities.


Amazingly there were no fatalities (other than a dog that was in one of the houses that collapsed). When you watch the video of that accident instinctively everything tells you that it is much more than just material damage, and I clearly remember being extremely relieved that nobody died.

Here is a video of the accident:

https://www.youtube.com/watch?v=k2Da6FoWh3k


Yeah it was really startling to watch it unfold. It's difficult for me to follow since little technical info has been released in English. What I can gather is that they failed to account for the changing stability of the barge, and coupled with a crane that wasn't designed to slew while tilted shit hit the fan.


I can imagine that a dual crane lift introduces a lot of variables that are not nearly as well understood or tested by manufacturers as the parameters on a single-crane lift.


It's not unprecedented. It's obviously more complex but it is well understood.

Something cool: there's a number of dual crane heavy lift vessels, such as the Thialf which has an insane combined lifting capacity of 14,200mt.

https://en.wikipedia.org/wiki/SSCV_Thialf


90 deaths per year in the US is a absolutely tiny amount. You are more at risk for almost any disease, not to mention getting hit by a car.


Perhaps it has something to do with those gravitational waves we've been hearing about.


"Operator error lies at the root of most crane collapses."

" Crane manufacturers are now trying to build in new automatic features to keep disaster from striking their eqiupment. "

Maybe skip through the features and make it fully automated.


Create an AI to operate cranes in all kinds of climates, geography and weather conditions, operating near city centers.

I'll have it by Friday.


> Such events highlight the awesome and scary power of cranes

On the one hand, I like that expression, on the other hand it sounds a little... dramatic.




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